Delusional Designs plasma table mess/ Acorn retrofit
Posted: Mon May 02, 2022 12:41 pm
I started off with what I thought was a good buy, specs I was given Nema 34's, 3:1 reduction, big linear rails etc... What I got was something entirely different. Nema 23's with planetary reductions was my first issue, they all had so much slop the cuts were so very bad. Long story short I started the first rebuild a week after receiving the table, I followed Jeff Coldon's build list he has on his Facebook group Cnc plasma table builders, https://www.facebook.com/groups/33370725379212. We had to have another person with a table cut out the parts because its cuts were real bad.
Next was the wiring issues, once we fixed the sloppy reduction issues it was very clear there was something wrong with the electronics, I had no idea how to wire a table when I began this so I just jumped in. Grounding issues, Shielding issues and in general poor quality components were the issues here. I upgraded to Gecko drives and rewired the table, Things actually worked ok for a few months, I got tired of the subpar performance and now we are here on rebuild #2.
Which brings us to current, I own Midnight Metalworks and we have a full machine shop now so making parts for the table is a lot easier these days. We started with machining new gantry risers and installing the Avid CNC 3:1 Nema 34 reductions, now we are completely redoing all of the electronics and installing the Acorn system with THC and MPG pendant. I put a bunch of pictures the condition as I received it, first rebuild and current condition. I will update this as we go.
Here is a link to the Google photo album
Next was the wiring issues, once we fixed the sloppy reduction issues it was very clear there was something wrong with the electronics, I had no idea how to wire a table when I began this so I just jumped in. Grounding issues, Shielding issues and in general poor quality components were the issues here. I upgraded to Gecko drives and rewired the table, Things actually worked ok for a few months, I got tired of the subpar performance and now we are here on rebuild #2.
Which brings us to current, I own Midnight Metalworks and we have a full machine shop now so making parts for the table is a lot easier these days. We started with machining new gantry risers and installing the Avid CNC 3:1 Nema 34 reductions, now we are completely redoing all of the electronics and installing the Acorn system with THC and MPG pendant. I put a bunch of pictures the condition as I received it, first rebuild and current condition. I will update this as we go.
Here is a link to the Google photo album