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Control Cabinet layout
Posted: Mon Dec 30, 2013 11:04 pm
by jshank
Are there any suggestions on control cabinet layout? I have seen panel layouts in the Ajax CNC manual but there is no mention of a location for a VFD. Are there any problems with locating a VFD inside of the control cabinet?
Re: Control Cabinet layout
Posted: Wed Jan 01, 2014 5:27 am
by bloomingtonmike
Here is how I laid my setup out. VFDs are supposed to be enclosed and the VFD you choose will have guidelines on proper clearance for airflow.

Re: Control Cabinet layout
Posted: Wed Jan 01, 2014 2:56 pm
by jshank
Mike,
Thanks for the picture of you control panel layout.
The control box I am using is for a bridgeport boss machine and it is quite large.
Do you see any problem locating the CPU in the box?
Where is your CPU located.
Thanks
Jeff
Re: Control Cabinet layout
Posted: Wed Jan 01, 2014 9:54 pm
by bloomingtonmike
I built a gigabyte brix computer. It is only 4x4x1 and is an i3 3227 chip, 16gig , 1gb nic and a wireless nic, hdmi and mini display out, and128gb ssd. It is in my monitor cabinet and can even hang on the versa mount of the touchscreen. All I have is the network cable runing back to the allinonedc.
Re: Control Cabinet layout
Posted: Wed Jan 01, 2014 10:08 pm
by bloomingtonmike
Here it is in a temp spot in the lower left of my monitor cabinet

Re: Control Cabinet layout
Posted: Wed Jan 08, 2014 7:39 pm
by cnckeith
Mike,
Nice shots thanks for posting.
Hank,
Putting the PC inside the cabinet is fine as long as you have some sort of Fan with a filter blowing into the cabinet with a vent for exhaust near the top. Always have the fan blowing INTO the cabinet, to provide positive pressure which keeps dirt, chips and dust out of the electrical cabinet. A common place to mount the fan is in the door near the transformer mounting location.
In general , if it can be avoided , don't mount the PC directly above a large Transformer which generate heat, heat rises and will go right into the PC. In mike's photo above his inverter is right above the transformers which probably will be ok if there is good airflow..but should be avoided if possible. (most inverter manuals have good clearance and mounting instructions that you can reference. )
Re: Control Cabinet layout
Posted: Mon Jan 20, 2014 1:43 pm
by sandcrab123
I did a conversion on a Comet Mill about three years ago. Here is a link to a video I posted on Youtube. There is also a video on the old Fanuc M10 system I ripped out. As an interesting side note, I sold most of the old Fanuc hardware and more than recovered the cost of my initial investment of the machine and Ajax controller. I have used this machine quite extensibly to make parts in my home shop (see also video of it making parts). I have a little glitch right now with my Mach 3 software. I am losing the connection to the ethernet when I'm jogging to zero the machine. It's frustrating as hell, but it doesn't effect the running of my gcode programs. I did get some help from Scott last year, but then he disappeared of the face of the earth again! I think he has a cottage on some exotic island and goes there when the pressure is on! Sad thing is I really like the guy. Enjoy.

I don't visit very often so if you have any questions or comments please PM me directly or leave comments on youtube.
Dan
http://www.youtube.com/watch?v=vnNWaGxSVUY