Pacer 2412K4 / B80 Drive M Electronics rebuild
Posted: Wed Apr 30, 2025 7:29 am
Afternoon,
I hope you're all well.
I've just picked up an old (new to me) Pacer 2412 CNC Router as project. For those of you in the US, its effectively a Gerber type machine.
It has no PC or control systems, as it came from a specialist aerospace company, and they had to be binned.
It currently has all the wiring, which looks good.
The motors are old, see below, and I am hoping to install new drivers (EM806 or DM860T) to get the machine up and running. I will update the motors to bigger (8-12Nm), new closed-loop units at some point; I just need to hit the ground running at the moment. The machine runs on BS on all axis so not too concerned with the motors at this moment but I definitely want to upgrade in the future.
Spindle is an old air-cooled unit, will need to replace the VFD as this isn't there but will probably replace with a Huanyang or something similar.
Motor Spec (X x 2 & Y x 1)-
VRDM3910/50LWBOO
4Nm
2 Amps
There is a 6Nm unit for the Z
I have a couple of questions about the Acorn system...
I use Aspire for design and notice there isn't a save post processor for Acorn, have I missed it or is this an easy fix?
Is it easy enough to add in the homing and built in z height system using the Acorn board?
How difficult is the hookup for spindle speed control on the computer?
Ive been using Mach3 up until this point on a old machine, is it just as easy to set the right steps/mm and that sort of thing as it was on Mach3?
Can you use any pendant for this or does it need to be the Acorn one Ive seen for sale?
I plan on running this on an ex-office Dell system. I did see about the touch screen monitor, is this just for ease of use or for a specific reason?
I think that's it, sure I will think of something else.
Does anyone see any issues with the above conversion?
Any question please ask, happy to answer!
Many thanks,
Josh
I hope you're all well.
I've just picked up an old (new to me) Pacer 2412 CNC Router as project. For those of you in the US, its effectively a Gerber type machine.
It has no PC or control systems, as it came from a specialist aerospace company, and they had to be binned.
It currently has all the wiring, which looks good.
The motors are old, see below, and I am hoping to install new drivers (EM806 or DM860T) to get the machine up and running. I will update the motors to bigger (8-12Nm), new closed-loop units at some point; I just need to hit the ground running at the moment. The machine runs on BS on all axis so not too concerned with the motors at this moment but I definitely want to upgrade in the future.
Spindle is an old air-cooled unit, will need to replace the VFD as this isn't there but will probably replace with a Huanyang or something similar.
Motor Spec (X x 2 & Y x 1)-
VRDM3910/50LWBOO
4Nm
2 Amps
There is a 6Nm unit for the Z
I have a couple of questions about the Acorn system...
I use Aspire for design and notice there isn't a save post processor for Acorn, have I missed it or is this an easy fix?
Is it easy enough to add in the homing and built in z height system using the Acorn board?
How difficult is the hookup for spindle speed control on the computer?
Ive been using Mach3 up until this point on a old machine, is it just as easy to set the right steps/mm and that sort of thing as it was on Mach3?
Can you use any pendant for this or does it need to be the Acorn one Ive seen for sale?
I plan on running this on an ex-office Dell system. I did see about the touch screen monitor, is this just for ease of use or for a specific reason?
I think that's it, sure I will think of something else.
Does anyone see any issues with the above conversion?
Any question please ask, happy to answer!
Many thanks,
Josh