Tap Selection For 6061 Aluminum
Posted: Wed Mar 19, 2025 12:45 am
When I started rigid tapping aluminum, I purchased some YG1 combo taps (bottom and spiral flute). They work ok if I use a tapping with chip breaking cycle. I recently spoke with the technical supervisor at YG1 and explained that the Combo tabs worked ok in aluminum as long as I used chip breaking and that I thought the taps struggled sometime backing out of the hole. He explained that these are their bestselling taps, but they are not designed for aluminum.
He further suggested I use either their ALU taps which are specifically designed for aluminum or I could use their form taps. He favored the form taps and noted that with form taps you don't need both bottoming tap and spiral flute taps, one form tap does both.
I put a bunch of stuff in the cart when he was talking and accidentally ordered a few ALU taps. I tested them tonight with his suggestions:
- tap depth = 2.5 x diameter
- Surface speed = 50 sfm
They worked fairly well, but I still needed to use the chip breaking cycle with a peck depth of 50% of the hole depth. I was disappointed that even with Aluminum specific taps, I still could not get a nice, tapped hole without the pecking cycle.
My question: Is this normal for tapping aluminum? Are these just crappy taps? If I use form taps, can I tap to 2.5 x Diameter without pecking?
Thanks... Richard
He further suggested I use either their ALU taps which are specifically designed for aluminum or I could use their form taps. He favored the form taps and noted that with form taps you don't need both bottoming tap and spiral flute taps, one form tap does both.
I put a bunch of stuff in the cart when he was talking and accidentally ordered a few ALU taps. I tested them tonight with his suggestions:
- tap depth = 2.5 x diameter
- Surface speed = 50 sfm
They worked fairly well, but I still needed to use the chip breaking cycle with a peck depth of 50% of the hole depth. I was disappointed that even with Aluminum specific taps, I still could not get a nice, tapped hole without the pecking cycle.
My question: Is this normal for tapping aluminum? Are these just crappy taps? If I use form taps, can I tap to 2.5 x Diameter without pecking?
Thanks... Richard