CPU7 Controller starting to fault
Posted: Wed Jan 22, 2025 2:52 pm
Hi folks,
The controller on my Bridgeport clone mill started having servo faults recently. Here is the config file- The first couple lines read as follows:
CNC7CONV v. 7.09 - Centroid configuration file utility
CNC7 M-40 v. 7.09 setup file for CPU7 serial number 130960832
On the cabinet, it says Model M40, Serial #K-1420
Here is the problem: While running a program, either the X or the Z axis will stop very briefly at random, and then jerk ahead to catch back up to where it's supposed to be. This can obviously be a bad thing during a heavy cut. Sometimes is just stops and faults, which I assume is because it is outside of the allowable error.
Here are a couple of screen shots of errors. I believe that each has occurred on both X and Z. I'm not sure if Y has had any problem. I hope the pictures aren't sideways like the preview shows. If so and someone could tell me how to fix it, I'll do that. Here is the machine. The controller has the original computer running on DOS, on a physical hard drive. I guess it's kind of amazing that it still works at all. I've always mounted it on the wall to isolate it from vibrations. Here is the controller. So far I have unplugged and re-plugged everything into the computer, re-seated the card, and blown out everything else in the box. I don't know what else to do. Do I have any chance of finding and fixing a problem here? It's just for hobby work, so I don't want to spend a lot upgrading it, but will look at that if it's the only choice. If I left out any necessary info, please let me know.
Thanks,
Kevin
The controller on my Bridgeport clone mill started having servo faults recently. Here is the config file- The first couple lines read as follows:
CNC7CONV v. 7.09 - Centroid configuration file utility
CNC7 M-40 v. 7.09 setup file for CPU7 serial number 130960832
On the cabinet, it says Model M40, Serial #K-1420
Here is the problem: While running a program, either the X or the Z axis will stop very briefly at random, and then jerk ahead to catch back up to where it's supposed to be. This can obviously be a bad thing during a heavy cut. Sometimes is just stops and faults, which I assume is because it is outside of the allowable error.
Here are a couple of screen shots of errors. I believe that each has occurred on both X and Z. I'm not sure if Y has had any problem. I hope the pictures aren't sideways like the preview shows. If so and someone could tell me how to fix it, I'll do that. Here is the machine. The controller has the original computer running on DOS, on a physical hard drive. I guess it's kind of amazing that it still works at all. I've always mounted it on the wall to isolate it from vibrations. Here is the controller. So far I have unplugged and re-plugged everything into the computer, re-seated the card, and blown out everything else in the box. I don't know what else to do. Do I have any chance of finding and fixing a problem here? It's just for hobby work, so I don't want to spend a lot upgrading it, but will look at that if it's the only choice. If I left out any necessary info, please let me know.
Thanks,
Kevin