Page 1 of 1

CPU7 Controller starting to fault

Posted: Wed Jan 22, 2025 2:52 pm
by kevincnc
Hi folks,

The controller on my Bridgeport clone mill started having servo faults recently. Here is the config file-
CNC7CFG.TXT
(7.88 KiB) Downloaded 2 times
The first couple lines read as follows:
CNC7CONV v. 7.09 - Centroid configuration file utility
CNC7 M-40 v. 7.09 setup file for CPU7 serial number 130960832

On the cabinet, it says Model M40, Serial #K-1420

Here is the problem: While running a program, either the X or the Z axis will stop very briefly at random, and then jerk ahead to catch back up to where it's supposed to be. This can obviously be a bad thing during a heavy cut. Sometimes is just stops and faults, which I assume is because it is outside of the allowable error.

Here are a couple of screen shots of errors. I believe that each has occurred on both X and Z. I'm not sure if Y has had any problem. I hope the pictures aren't sideways like the preview shows. If so and someone could tell me how to fix it, I'll do that.
20250110_141714[1].jpg
20250109_100314[1].jpg
Here is the machine. The controller has the original computer running on DOS, on a physical hard drive. I guess it's kind of amazing that it still works at all. I've always mounted it on the wall to isolate it from vibrations.
20250122_090336[1].jpg
Here is the controller. So far I have unplugged and re-plugged everything into the computer, re-seated the card, and blown out everything else in the box. I don't know what else to do.
20250122_091127[1].jpg
Do I have any chance of finding and fixing a problem here? It's just for hobby work, so I don't want to spend a lot upgrading it, but will look at that if it's the only choice. If I left out any necessary info, please let me know.
Thanks,
Kevin

Re: CPU7 Controller starting to fault

Posted: Wed Jan 22, 2025 5:18 pm
by eng199
It could be a loss of Vm power due to loose connections, or similar problem. The heavy gauge light and dark blue wires at the servo drive should be checked for around 100VDC.

Re: CPU7 Controller starting to fault

Posted: Wed Jan 22, 2025 6:26 pm
by cncsnw
My guess is you just need to clean the servo drive logic power supply connections.

See http://www.cncsnw.com/ServoLogicPM.htm

Re: CPU7 Controller starting to fault

Posted: Thu Jan 23, 2025 8:55 am
by eng199
cncsnw wrote: Wed Jan 22, 2025 6:26 pm My guess is you just need to clean the servo drive logic power supply connections.
I was thinking there would be a drive fault on that system if logic was lost. Is that incorrect?

Re: CPU7 Controller starting to fault

Posted: Thu Jan 23, 2025 11:10 am
by kevincnc
Okay thank you both! I'll check and clean those connections.
Kevin

Re: CPU7 Controller starting to fault

Posted: Thu Jan 23, 2025 1:43 pm
by cncsnw
eng199 wrote: Thu Jan 23, 2025 8:55 am I was thinking there would be a drive fault on that system if logic was lost. Is that incorrect?
Sometimes, but not always. Usually, the first symptom is the hesitation and jump to catch up.

Maybe the +/- 12V fades before the +5V.