Bridgeport EZTrak DX (90's) retrofit to Hickory+leadshine
Posted: Mon Aug 19, 2024 7:15 pm
Greetings!
Recently finished this retrofit of a 90's vintage Bridgeport EZTRAK DX milling machine.
My uncle was contemplating an upgrade, but was in no hurry as the existing system was working well enough.
Then it started throwing errors that we couldn't recover from--the hardware finally died.
We settled on Hickory+Leadshine EL7.
We don't have many electrically operated components, but we wanted to be able to continue using the machine on spur of the moment in case the controller dies.
So, that's what many of the chained relays do for us.
If the hickory is live and operational, it can control the functions. If the hickory is dead, or otherwise malfunctioning, the functions revert to their manual control mode, or by disconnecting a relay board or removing power from the hickory, manual mode can be restored.
I used the base mill PLC program with a couple of tweaks: Outputs 17-24 are tied to the SoftwareNotReady_M bit, and the mist and the hand coolant controls override the software control.
Photo album here:
Recently finished this retrofit of a 90's vintage Bridgeport EZTRAK DX milling machine.
My uncle was contemplating an upgrade, but was in no hurry as the existing system was working well enough.
Then it started throwing errors that we couldn't recover from--the hardware finally died.
We settled on Hickory+Leadshine EL7.
We don't have many electrically operated components, but we wanted to be able to continue using the machine on spur of the moment in case the controller dies.
So, that's what many of the chained relays do for us.
If the hickory is live and operational, it can control the functions. If the hickory is dead, or otherwise malfunctioning, the functions revert to their manual control mode, or by disconnecting a relay board or removing power from the hickory, manual mode can be restored.
I used the base mill PLC program with a couple of tweaks: Outputs 17-24 are tied to the SoftwareNotReady_M bit, and the mist and the hand coolant controls override the software control.
Photo album here: