Re: Intercon - rigid tapping
Posted: Tue Jan 02, 2018 9:15 pm
the "reversing" selection refers to rigid tapping. "reversing" mean that the spindle is reversing at the bottom of the hole not a tapping head.
tap in wax or plastic first!
from the write up" Test Tap holes in machinable wax. Using wax as a test medium does two things. It saves the tap from breakage but more importantly also quickly exposes bad threads better than metal. So using wax is critical to dialing in the rigid tapping parameters where if you tapped in metal the test results not be so obvious when fine tuning. For instance, if the Z axis was pulling out of the hole a little too soon and running ahead of the spindle this puts stress on the threads in metal this might not show up as a problem at first..but in wax the wax threads will give way at a much lower force than metal and it will be obvious that things are not perfect. If rigid tap parameters are not set perfectly you will not get good threads in wax and if you are getting good threads in wax you will get good threads in metal. PVC and some other plastics can be used as alternatives to machinable wax but wax is preferred for fine tuning Rigid Tapping.
Use Centroid’s Intercon Conversational programming to program the test tapping program or download sample ¼-20 Rigid Tapping Intercon programs for Mill and Lathe here. Notice the programmed tapping RPM is 640 RPM and the spindle is in hi range.
Use the trouble shooting guidelines below to adjust the Rigid Tapping Parameters as necessary for good results in wax.
tap in wax or plastic first!
from the write up" Test Tap holes in machinable wax. Using wax as a test medium does two things. It saves the tap from breakage but more importantly also quickly exposes bad threads better than metal. So using wax is critical to dialing in the rigid tapping parameters where if you tapped in metal the test results not be so obvious when fine tuning. For instance, if the Z axis was pulling out of the hole a little too soon and running ahead of the spindle this puts stress on the threads in metal this might not show up as a problem at first..but in wax the wax threads will give way at a much lower force than metal and it will be obvious that things are not perfect. If rigid tap parameters are not set perfectly you will not get good threads in wax and if you are getting good threads in wax you will get good threads in metal. PVC and some other plastics can be used as alternatives to machinable wax but wax is preferred for fine tuning Rigid Tapping.
Use Centroid’s Intercon Conversational programming to program the test tapping program or download sample ¼-20 Rigid Tapping Intercon programs for Mill and Lathe here. Notice the programmed tapping RPM is 640 RPM and the spindle is in hi range.
Use the trouble shooting guidelines below to adjust the Rigid Tapping Parameters as necessary for good results in wax.