Re: Need help with KP-1 Probe. Setup issues
Posted: Mon Jul 21, 2025 3:39 am
Hello
Good news. I was able to trace the issue to factory wires in the panel DB9 plug that was were swapped compared to the schematic for my enclosure. Once all the shrink-wrap was removed, the error was found. I soldered up a new DB9 and the probe appears to work as per the manual.
However new question?
I started to run through the stylus calibration menu this past weekend using the calibration ring that came with the probe. I have my units set to metric in cnc12 and the mill is a Sherline ball screw mill. The probe was first checked with a precise dial indicator with only a small adjustment needed for concentricity to have almost no runout.
I then ran the stylus calibration test in cnc12 v5.30, using the standard 5mm ball stylus and a test ring with internal bore diameter of 24.9980mm. I set the tool 10 offset library for #10 to 0.0000 diameter and ran the test.
Entered 25 for my ring and 5 for the stylus diameter.
The result gave a reading:
Probe stylus pretravel amount: -19.605
Probe tool diameter #10 has been set to 24.605
When the bore test was run it read: 24.999 which matches the ring.
I ran the test several times decreasing the jog speed to a crawl for comparison and received almost the same results each time.
I then tried the regular bore probe menu and it gave 25mm as the result.
The numbers from the calibration test seem odd. Why is it giving a pretravel amount of -19.605 and setting the diameter to such a large number at 24.605? That’s almost 5x the stylus diameter. I’ve tried looking through numerous settings and wondered if there is a setting somewhere that’s causing the results.
Thanks
Good news. I was able to trace the issue to factory wires in the panel DB9 plug that was were swapped compared to the schematic for my enclosure. Once all the shrink-wrap was removed, the error was found. I soldered up a new DB9 and the probe appears to work as per the manual.
However new question?
I started to run through the stylus calibration menu this past weekend using the calibration ring that came with the probe. I have my units set to metric in cnc12 and the mill is a Sherline ball screw mill. The probe was first checked with a precise dial indicator with only a small adjustment needed for concentricity to have almost no runout.
I then ran the stylus calibration test in cnc12 v5.30, using the standard 5mm ball stylus and a test ring with internal bore diameter of 24.9980mm. I set the tool 10 offset library for #10 to 0.0000 diameter and ran the test.
Entered 25 for my ring and 5 for the stylus diameter.
The result gave a reading:
Probe stylus pretravel amount: -19.605
Probe tool diameter #10 has been set to 24.605
When the bore test was run it read: 24.999 which matches the ring.
I ran the test several times decreasing the jog speed to a crawl for comparison and received almost the same results each time.
I then tried the regular bore probe menu and it gave 25mm as the result.
The numbers from the calibration test seem odd. Why is it giving a pretravel amount of -19.605 and setting the diameter to such a large number at 24.605? That’s almost 5x the stylus diameter. I’ve tried looking through numerous settings and wondered if there is a setting somewhere that’s causing the results.
Thanks