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Re: Tapping Holes - 1/4 Thick Aluminum Tubing
Posted: Fri May 02, 2025 10:05 pm
by suntravel
Related reading:
Re: Tapping Holes - 1/4 Thick Aluminum Tubing
Posted: Fri May 02, 2025 10:42 pm
by RJS100
OK. I think we were talking about two different things. You were referring to the screw that moves the bracket in and out... Correct?
Re: Tapping Holes - 1/4 Thick Aluminum Tubing
Posted: Sat May 03, 2025 12:10 am
by suntravel
No the screws for clamping with the knobs
Uwe
Re: Tapping Holes - 1/4 Thick Aluminum Tubing
Posted: Sat May 03, 2025 12:54 am
by RJS100
Got it. Thanks.
Thanks for the info on the pull-out force. I was surprised that the pull-out force for M4.5 vs M5 was not that dramatic. With eight M4.5 screws holding the face plate to the inner tubing... I think all is good
On the outer tube, I am going to see if I can use the M5 screw if possible. I will only have about .027" between the threads and outer wall... so I may be better off using the M4.5.
his is really my biggest concern. .027" is not a lot to play with.
Re: Tapping Holes - 1/4 Thick Aluminum Tubing
Posted: Sat May 03, 2025 7:34 pm
by RJS100
Hello Uwe,
I did a test and tapped the M5 holes in the walls of the tube that are less than .25 inches thick. The data sheets you shared show a pullout load of 1116 lbs. for a M4.5 and 1246 lbs. for an M5.
If this was your project... would you use M4.5 screws?
CORRECTION... There are no M4.5 screws available. Looks like my only option is an 8-32 with a pull-out force of 1015 lbs. So would you use 8-32 screws instead of M5?
Thanks... Richard
Re: Tapping Holes - 1/4 Thick Aluminum Tubing
Posted: Sat May 03, 2025 8:37 pm
by cncsnw
If your other fasteners are metric, then stick with metric.
Just use M4.
I doubt the 30-lb per screw difference in pull-out force is likely to matter.
Re: Tapping Holes - 1/4 Thick Aluminum Tubing
Posted: Sat May 03, 2025 11:09 pm
by RJS100
Thanks Uwe. M4 it is! I use almost all metric screws.
Re: Tapping Holes - 1/4 Thick Aluminum Tubing
Posted: Sat May 03, 2025 11:10 pm
by suntravel
I would use M4 like marc also
Uwe
Re: Tapping Holes - 1/4 Thick Aluminum Tubing
Posted: Sun May 04, 2025 6:35 pm
by RJS100
Thanks Uwe and Marc. Very much appreciated!