DC motor spindle control options for mini mill & lathe.

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BillB
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DC motor spindle control options for mini mill & lathe.

Post by BillB »

For those of you who are not familiar with my builds, I have a 5400 Sherline mini mill and a Sherline chucker lathe, both running on Acorn. Everything was done on both builds and I was gearing up to make parts when both of my spindle drive setups have failed. They were configured with older boards for the spindle control. A KBSI-240D and a the OEM DC speed control boards, a KBLC 240DS and lathe uses a KBIC I believe that came on the machines originally.

I’m considering changing out these boards and going with something more up to date and modern technology I need a reliable system. Anyone have recommendations on a drive that can do speed control with reverse for ridged tapping. Original set up had no reverse but I figure if I’m going to swap stuff out I might as well get reverse and ridged tapping out if the deal. :D

The spindle motors are a 90V DC motor.
https://www.sherline.com/product/33050- ... ifications

Here is a board that was recommended to me by Arturo at CNC4PC. Anyone have input and experience with this board?

https://www.cnc4pc.com/c41s-pwm-variabl ... board.html


suntravel
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Re: DC motor spindle control options for mini mill & lathe.

Post by suntravel »

With this 60W drive you can not tap anything in metal....

A small 400W AC Servo (similar size of the DC motor) will tap threads up to M8 in mild steel driven 1:1 on the spindle

Uwe


BillB
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Re: DC motor spindle control options for mini mill & lathe.

Post by BillB »

Ok then looking at both options

let’s go back to just speed control with threading NO ridged tapping. Do you have any input on that CNC4PC speed control board? I would just not use the CCW circuit maybe there is another one with only CW rotation.

AND if I were to go with a AC servo does that mean I need a VFD and speed control board or only the VFD, And how much would that cost do you think?


suntravel
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Re: DC motor spindle control options for mini mill & lathe.

Post by suntravel »

Servo with driver:

https://de.aliexpress.com/item/10050043 ... 6369%21sea

Nothing else needed, except for the mounting.

I do not use stuff from CNC4PC, so no input from me to this...

Uwe


Gary Campbell
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Re: DC motor spindle control options for mini mill & lathe.

Post by Gary Campbell »

Bill...
I have LeadShine servos in 400, 750 and 1000 watt. 6000 rpm, 0-10v Fwd/Rev control in 60 and 80mm case sizes. With drives, and depending on cable length, start around $375. If you need an adapter made, I can do that also. Email gcnc411@gmail.com for more information.
Last edited by Gary Campbell on Sun Jul 31, 2022 9:32 am, edited 1 time in total.
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suntravel
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Re: DC motor spindle control options for mini mill & lathe.

Post by suntravel »

Yeah, better to get them from Gary than from Ali.

I get mine also from a local vendor.

Uwe


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