Page 1 of 1
Mechanical and electronic gearing optimization for plasma machines
Posted: Fri Aug 25, 2023 6:56 pm
by cnckeith
Plasma machine mechanical gearing and electronic gearing sweet spot.
- plasma sweet spot.png (45.37 KiB) Viewed 21698 times
The plasma installation manual also discusses this in detail. If you want your machine to run the best that it can arrange things mechanically and electronically to fit in the sweet spot.
Re: Mechanical and electronic gearing optimization for plasma machines
Posted: Sun Aug 18, 2024 10:24 am
by bertieboy
Is there any more information on electronic gearing or settings, that are explained for the less experienced ? cheers Keith and I appreciate all yours and others input and time.
Re: Mechanical and electronic gearing optimization for plasma machines
Posted: Mon Aug 19, 2024 12:24 pm
by ShawnM
bertieboy wrote: ↑Sun Aug 18, 2024 10:24 am
Is there any more information on electronic gearing or settings, that are explained for the less experienced ? cheers Keith and I appreciate all yours and others input and time.
Hi Pete, there's a ton of info in the plasma users manual starting on page 10. Let us know if you need more info.
https://www.centroidcnc.com/centroid_di ... manual.pdf
Re: Mechanical and electronic gearing optimization for plasma machines
Posted: Sat Aug 31, 2024 1:47 pm
by bertieboy
thanks mate. i didnt realise i hadnt answered and thanked you, so cheers
Re: Mechanical and electronic gearing optimization for plasma machines
Posted: Thu Nov 07, 2024 6:33 pm
by Teaka
Does this sweet spot ratio of 1.5 - 2.5 turns per inch apply to open-loop and closed-loop steppers and clearpath servos? Wondering if closed-loop and servos can get away from the sweet spot a little farther without as many problems as an open-loop stepper. Thanks.
Re: Mechanical and electronic gearing optimization for plasma machines
Posted: Fri Nov 08, 2024 8:22 pm
by cnckeith
open loop on the Z axis of a plasma is NOT recommended, closed loop steppers are cheap these days, so at least put a closed loop stepper on the Z axis of a plasma machine, you'll thank me later.
pushing open loop motor to spin at high speeds on the edge of their torque capabilities is a typical problem with open loop steppers so general rule to to up size the motor, (put a bigger stepper/higher amp drive) than you think you need. set the set per rev at 2000 and the mechanical gearing to around 1.5 turns of the motor yield 1" of travel. this keeps the open loop motor a fairly low RPM where it has better torque. if you want to cut fast and have the torque to maintain control with smooth cuts use Clearpath axis motors or AC servos such as Delta or Leadshine etc.