9015 axis 3 communication out fault?

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frijoli
Posts: 595
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9015 axis 3 communication out fault?

Post by frijoli »

DC3IOb/Mpu11
Thoughts?
The axis does move under power, and it does show counts on the screen when in PID mode.
It only shows this error when the estop is pressed.

Thanks!
Clay
near Winston-Salem, NC
unofficial ACORN fb group https://www.facebook.com/groups/897054597120437/
cncsnw
Posts: 3854
Joined: Wed Mar 24, 2010 5:48 pm

Re: 9015 axis 3 communication out fault?

Post by cncsnw »

Generally, a 9015 fault means that the DC3IOB drive is not communicating with the MPU11 board.

You could look at MEM70, MEM71, and MEM72 on the Alt-i diagnostic display, during normal operation and with E-stop pressed. You could also look at the indicator LEDs on the DC3IOB during normal operation and with E-stop pressed.

You could also post a Report, so we can see what your current PLC program says. It might well be different from the example I am looking at.
frijoli
Posts: 595
Joined: Tue Sep 12, 2017 10:03 pm
Acorn CNC Controller: Yes
Allin1DC CNC Controller: No
Oak CNC controller: No
CNC Control System Serial Number: 1030090099
DC3IOB: Yes
CNC12: Yes
CNC11: Yes
CPU10 or CPU7: No
Location: Outside Winston-Salem, NC
Contact:

Re: 9015 axis 3 communication out fault?

Post by frijoli »

cncsnw wrote: Sun Apr 14, 2019 11:07 pm Generally, a 9015 fault means that the DC3IOB drive is not communicating with the MPU11 board.
That doesn't sound good....
cncsnw wrote: Sun Apr 14, 2019 11:07 pm
You could look at MEM70, MEM71, and MEM72 on the Alt-i diagnostic display, during normal operation and with E-stop pressed. You could also look at the indicator LEDs on the DC3IOB during normal operation and with E-stop pressed.
I will do this now. Is there a document that describes what I should be seeing at the locations?
cncsnw wrote: Sun Apr 14, 2019 11:07 pm You could also post a Report, so we can see what your current PLC program says. It might well be different from the example I am looking at.
Done
Attachments
report.zip
(4.05 MiB) Downloaded 146 times
report.txt
(84.73 KiB) Downloaded 145 times
Clay
near Winston-Salem, NC
unofficial ACORN fb group https://www.facebook.com/groups/897054597120437/
cncsnw
Posts: 3854
Joined: Wed Mar 24, 2010 5:48 pm

Re: 9015 axis 3 communication out fault?

Post by cncsnw »

That is a pretty old PLC program (not surprising, since the DC3IOB has not been a current product since early 2011).

Still, MEM70, MEM71 and MEM72 should reflect the incoming drive fiber communications from the the DC3IOB to the MPU11. If there is no Fault or E-Stop condition (i.e. SV_MASTER_ENABLE is set), then all three should be green.

I am pretty sure that the problem is in the sequencing of setting, and then testing, SV_MASTER_ENABLE in the case where E-stop is pressed. Newer PLC programs have "AxesEnableStage" after "CheckCycloneStatusStage", rather than before it.

Attached is my current DC3IOB basic mill program and its associated messages. You will not be able to use it unmodified, because it requires some features that were added between CNC11 v3.06 and CNC11 v3.16. You can either work out the differences; or update your system to v3.16.
Attachments
plcmsg.txt
(2.94 KiB) Downloaded 152 times
dc3iob-basic-mbl.src
(107.2 KiB) Downloaded 160 times
frijoli
Posts: 595
Joined: Tue Sep 12, 2017 10:03 pm
Acorn CNC Controller: Yes
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Oak CNC controller: No
CNC Control System Serial Number: 1030090099
DC3IOB: Yes
CNC12: Yes
CNC11: Yes
CPU10 or CPU7: No
Location: Outside Winston-Salem, NC
Contact:

Re: 9015 axis 3 communication out fault?

Post by frijoli »

cncsnw wrote: Fri Apr 19, 2019 4:51 pm That is a pretty old PLC program (not surprising, since the DC3IOB has not been a current product since early 2011).

Attached is my current DC3IOB basic mill program and its associated messages. You will not be able to use it unmodified, because it requires some features that were added between CNC11 v3.06 and CNC11 v3.16. You can either work out the differences; or update your system to v3.16.
Okay, that makes sense.
I plan on upgrading the system. Is there any advantage to CNC12 beside touch screen for this machine? Would I be able to use a USB MPG on it?

I really appreciate your help!
Clay
near Winston-Salem, NC
unofficial ACORN fb group https://www.facebook.com/groups/897054597120437/
converterking
Posts: 129
Joined: Fri Mar 19, 2010 2:38 pm

Re: 9015 axis 3 communication out fault?

Post by converterking »

I installed Marc's updated programs on my mpu11-dc3iob mill runing cnc 12 4.14 and it is working fine. Thank you.
martyscncgarage
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Location: Mesa, AZ

Re: 9015 axis 3 communication out fault?

Post by martyscncgarage »

frijoli wrote: Fri Apr 19, 2019 7:30 pm
cncsnw wrote: Fri Apr 19, 2019 4:51 pm That is a pretty old PLC program (not surprising, since the DC3IOB has not been a current product since early 2011).

Attached is my current DC3IOB basic mill program and its associated messages. You will not be able to use it unmodified, because it requires some features that were added between CNC11 v3.06 and CNC11 v3.16. You can either work out the differences; or update your system to v3.16.
Okay, that makes sense.
I plan on upgrading the system. Is there any advantage to CNC12 beside touch screen for this machine? Would I be able to use a USB MPG on it?

I really appreciate your help!
Do the upgrade Clay.
I'm pretty sure you can do CNC12 because it has an MPU11 board. I would suggest you double check with Centroid.
CNC12 will allow the use of wireless MPG and VCP.
But confirm with Centroid first.

Marty
Reminder, for support please follow this post: viewtopic.php?f=20&t=383
We can't "SEE" what you see...
Mesa, AZ
Centroid_Tech
Posts: 286
Joined: Thu Mar 18, 2010 2:24 pm

Re: 9015 axis 3 communication out fault?

Post by Centroid_Tech »

You can update to the latest CNC12 software without any issues. If you are updating to CNC12 because you wish to utilize some of the newer features that are supported in the CNC12 software such as the wireless MPG or VCP then more is needed to be done as there is a lot of PLC program logic that is needed in order to use those items. That means that the PLC program in your particular system will need to be customized/updated in order to be able to use those items.
When requesting support, please ALWAYS post a current report. Find out how to take a report from your Acorn, CNC11 or CNC10 system here: https://www.youtube.com/watch?v=Ecvg0VJp1oQ.

If your question is PLC, Macro or program related, please also post a copy of the program or macro as well.

Without the above information we may not be able to help and/or reply until the required information is posted..
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