system test help

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owgstrength
Posts: 14
Joined: Sun Oct 14, 2018 10:22 am
Acorn CNC Controller: No
Allin1DC CNC Controller: No
Oak CNC controller: Yes
CNC Control System Serial Number: A900662
DC3IOB: No
CNC11: Yes
CPU10 or CPU7: Yes

system test help

Post by owgstrength »

Hey i am doing a system test on my mill and not passing the encoder index pulse too close to home i am using estun motor how can i change the position
of the encoder pulse index to home. i am also getting software travel limit are set incorrectly. Here is my report attach
Attachments
Starting system test 4.docx
-------------------------------------------
Starting system test
-------------------------------------------
Version Information
$Id: systest.cnc,v 1.1.1.1 2006/01/05 14:30:21 kdennison Exp $
;;;;;;;;;;;;;;;;;;;;;;;
System is NOT configured for ATC

;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;
; Checking travel limits and home set
Travel limits set and machine is homed.

;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;
; Starting home switch testing
;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;
Homing axis 1 minus
1 / 8 turn distance is 0.0492
7 / 8 turn distance is 0.3444
full turn distance is 0.3936
Off switch| error | home | error | differnce
-0.2263 0.0000 -0.0000 0.0000 0.2263
Off switch Max Min Difference
-0.2263 -0.2263 0.0000
home posiiton Max Min Difference
-0.0000 -0.0000 0.0000
;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;
Homing axis 1 plus
1 / 8 turn distance is 0.0492
7 / 8 turn distance is 0.3444
full turn distance is 0.3936
Off switch| error | home | error | differnce
28.2979 0.0000 27.9482 0.0000 0.3497
Off switch Max Min Difference
28.2979 28.2979 0.0000
home posiiton Max Min Difference
27.9482 27.9482 0.0000
*** FAILURE Home position too close to encoder index pulse
Axis has both minus and plus home switches
-Distance between home positions is 27.9482
-Distance between travel limits is 28.2323
-Difference between distances is -0.2841
*** FAILURE Travel limits set incorrectly
;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;
Homing axis 2 minus
1 / 8 turn distance is 0.0493
7 / 8 turn distance is 0.3448
full turn distance is 0.3941
Off switch| error | home | error | differnce
-17.6719 0.0000 -17.3408 0.0000 0.3311
Off switch Max Min Difference
-17.6719 -17.6719 0.0000
home posiiton Max Min Difference
-17.3408 -17.3408 0.0000
;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;
Homing axis 2 plus
1 / 8 turn distance is 0.0493
7 / 8 turn distance is 0.3448
full turn distance is 0.3941
Off switch| error | home | error | differnce
0.1832 0.0000 0.0000 0.0000 0.1832
Off switch Max Min Difference
0.1832 0.1832 0.0000
home posiiton Max Min Difference
0.0000 0.0000 0.0000
Axis has both minus and plus home switches
-Distance between home positions is 17.3408
-Distance between travel limits is 17.6185
-Difference between distances is -0.2777
*** FAILURE Travel limits set incorrectly
;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;
Homing axis 3 minus
1 / 8 turn distance is 0.0493
7 / 8 turn distance is 0.3448
full turn distance is 0.3941
Off switch| error | home | error | differnce
-19.1220 0.0000 -18.9156 0.0000 0.2064
Off switch Max Min Difference
-19.1220 -19.1220 0.0000
home posiiton Max Min Difference
-18.9156 -18.9156 0.0000
;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;
Homing axis 3 plus
1 / 8 turn distance is 0.0493
7 / 8 turn distance is 0.3448
full turn distance is 0.3941
Off switch| error | home | error | differnce
0.1444 0.0000 0.0001 0.0000 0.1443
Off switch Max Min Difference
0.1444 0.1444 0.0000
home posiiton Max Min Difference
0.0001 0.0001 0.0000
Axis has both minus and plus home switches
-Distance between home positions is 18.9157
-Distance between travel limits is 19.0565
-Difference between distances is -0.1408
*** FAILURE Travel limits set incorrectly
Finished testing home/limit switches
*** FAILED SYSTEM TEST ***
-------------------------------------------
Starting system test
-------------------------------------------
Version Information
$Id: systest.cnc,v 1.1.1.1 2006/01/05 14:30:21 kdennison Exp $
;;;;;;;;;;;;;;;;;;;;;;;
System is NOT configured for ATC

;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;
; Checking travel limits and home set
Travel limits set and machine is homed.

;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;
; Starting home switch testing
;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;
Homing axis 1 minus
1 / 8 turn distance is 0.0492
7 / 8 turn distance is 0.3444
full turn distance is 0.3936
Off switch| error | home | error | differnce
-0.2263 0.0000 -0.0000 0.0000 0.2263
Off switch Max Min Difference
-0.2263 -0.2263 0.0000
home posiiton Max Min Difference
-0.0000 -0.0000 0.0000
;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;
Homing axis 1 plus
1 / 8 turn distance is 0.0492
7 / 8 turn distance is 0.3444
full turn distance is 0.3936
Off switch| error | home | error | differnce
28.2979 0.0000 27.9482 0.0000 0.3497
Off switch Max Min Difference
28.2979 28.2979 0.0000
home posiiton Max Min Difference
27.9482 27.9482 0.0000
*** FAILURE Home position too close to encoder index pulse
Axis has both minus and plus home switches
-Distance between home positions is 27.9482
-Distance between travel limits is 28.2323
-Difference between distances is -0.2841
*** FAILURE Travel limits set incorrectly
;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;
Homing axis 2 minus
1 / 8 turn distance is 0.0493
7 / 8 turn distance is 0.3448
full turn distance is 0.3941
Off switch| error | home | error | differnce
-17.6719 0.0000 -17.3408 0.0000 0.3311
Off switch Max Min Difference
-17.6719 -17.6719 0.0000
home posiiton Max Min Difference
-17.3408 -17.3408 0.0000
;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;
Homing axis 2 plus
1 / 8 turn distance is 0.0493
7 / 8 turn distance is 0.3448
full turn distance is 0.3941
Off switch| error | home | error | differnce
0.1832 0.0000 0.0000 0.0000 0.1832
Off switch Max Min Difference
0.1832 0.1832 0.0000
home posiiton Max Min Difference
0.0000 0.0000 0.0000
Axis has both minus and plus home switches
-Distance between home positions is 17.3408
-Distance between travel limits is 17.6185
-Difference between distances is -0.2777
*** FAILURE Travel limits set incorrectly
;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;
Homing axis 3 minus
1 / 8 turn distance is 0.0493
7 / 8 turn distance is 0.3448
full turn distance is 0.3941
Off switch| error | home | error | differnce
-19.1220 0.0000 -18.9156 0.0000 0.2064
Off switch Max Min Difference
-19.1220 -19.1220 0.0000
home posiiton Max Min Difference
-18.9156 -18.9156 0.0000
;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;
Homing axis 3 plus
1 / 8 turn distance is 0.0493
7 / 8 turn distance is 0.3448
full turn distance is 0.3941
Off switch| error | home | error | differnce
0.1444 0.0000 0.0001 0.0000 0.1443
Off switch Max Min Difference
0.1444 0.1444 0.0000
home posiiton Max Min Difference
0.0001 0.0001 0.0000
Axis has both minus and plus home switches
-Distance between home positions is 18.9157
-Distance between travel limits is 19.0565
-Difference between distances is -0.1408
*** FAILURE Travel limits set incorrectly
Finished testing home/limit switches
*** FAILED SYSTEM TEST ***
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owgstrength
Posts: 14
Joined: Sun Oct 14, 2018 10:22 am
Acorn CNC Controller: No
Allin1DC CNC Controller: No
Oak CNC controller: Yes
CNC Control System Serial Number: A900662
DC3IOB: No
CNC11: Yes
CPU10 or CPU7: Yes

Re: system test help

Post by owgstrength »

Hey guys i pass the system test the index pulse was too close to home i move the switch
martyscncgarage
Posts: 9915
Joined: Tue Mar 28, 2017 12:01 pm
Acorn CNC Controller: Yes
Allin1DC CNC Controller: Yes
Oak CNC controller: No
CNC Control System Serial Number: none
DC3IOB: No
CNC12: Yes
CNC11: Yes
CPU10 or CPU7: Yes
Location: Mesa, AZ

Re: system test help

Post by martyscncgarage »

owgstrength wrote: Sat Feb 23, 2019 9:10 am Hey guys i pass the system test the index pulse was too close to home i move the switch
Usually, unbelting and turning the servo motor a half turn and rebelting will do it as well as moving the switch.
Glad you got it going
Marty
Reminder, for support please follow this post: viewtopic.php?f=20&t=383
We can't "SEE" what you see...
Mesa, AZ
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