Threading op (Lathe) - Stepper stuttering

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brassmanwithaplan
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Threading op (Lathe) - Stepper stuttering

Post by brassmanwithaplan »

Hello,

I've been running my converted lathe for just over a year now and I'm very happy with the Acorn board/system.

I've just begun experimenting with threading but I'm having some issues.
I'm using an OMRON encoder 1:1 using a timing belt from the spindle. I've had no issues using consant surface speed or other encoder related processes.

I usually use Fusion360 with the Franco export settings.
The Z axis stepper motor makes a noise which implies it is struggling, stuttering or missing steps etc however it does just about cut a thread on multiple passes (terrible finish). I tried running a thread op solely in CNC12 CAM but it was much worse, the Z axis would 'jam' a stutter in one place before returning to the start point and attempting a 2nd past etc (stuttering again and so on, also in this case it also did not follow the correct thread lead and caused double cresting)
This is apparent even when cutting air or slowing the spindle speed, coarse or fine thread.

As mentioned, I've been happy with everything else and general turning with no issues what so ever so I'm a bit stumpted.

New report attached.

-Dan.
Attachments
report_780473494848-0423191934_2020-07-21_16-50-37.zip
fresh report
(290.39 KiB) Downloaded 193 times
Muzzer
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Re: Threading op (Lathe) - Stepper stuttering

Post by Muzzer »

Good to see the report but you are going to be asked for more details about the steppers, the drives, the installation, stuff like that. Posting some pictures of the machine, cabinet, motors etc is helpful.

Currently we know you have an unknown lathe, an Omron encoder and a problem with what sounds like lost position.
brassmanwithaplan
Posts: 32
Joined: Tue Aug 27, 2019 10:54 am
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Location: England, UK

Re: Threading op (Lathe) - Stepper stuttering

Post by brassmanwithaplan »

NEMA 24 + M542T drivers
Lathe is a Myford ML7 running the saddle on bed for Z and X on linear rails.
Attachments
DSC_0079.00_06_07_23.Still001.jpg
cnc_smith
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Re: Threading op (Lathe) - Stepper stuttering

Post by cnc_smith »

Dan,

We also need the fusion 360 g-code program and you said you did a program in the CNC12 CAM software. Need the Intercon program (not just the g-code program) from this also. You sated you tried slow RPM and again we can see what RPM you are running without the programs.
Dana

When requesting support, please ALWAYS post a current report.
Need support? READ THIS POST first. http://centroidcncforum.com/viewtopic.php?f=60&t=1043
All Acorn Documentation is located here: viewtopic.php?f=60&t=3397
Answers to common questions: viewforum.php?f=63
and here viewforum.php?f=61
brassmanwithaplan
Posts: 32
Joined: Tue Aug 27, 2019 10:54 am
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CNC Control System Serial Number: 780483494848-0423191934
DC3IOB: No
CNC12: Yes
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CPU10 or CPU7: No
Location: England, UK

Re: Threading op (Lathe) - Stepper stuttering

Post by brassmanwithaplan »

Not quite sure what you need for the intercon program? I'm assuming what I have attached for that one is not what you need?
Attachments
conversational thread test v1.cnc
CNC12 test
(671 Bytes) Downloaded 180 times
rpm test.nc
Slower test. same as other, sounded as if struggling.
(539 Bytes) Downloaded 188 times
1.4-20 UNC test 1.nc
Initial test, semi succesful, poor finish. Stepper sounded bad.
(2.17 KiB) Downloaded 170 times
cnckeith
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Re: Threading op (Lathe) - Stepper stuttering

Post by cnckeith »

brassmanwithaplan,
hello. while probably unrelated to you post, please take the time to update to version Acorn CNC12 v4.5 which is the current release. so we are all using the same software when helping you debug an issue.

here is how.. viewtopic.php?f=60&t=4457
Need support? READ THIS POST first. http://centroidcncforum.com/viewtopic.php?f=60&t=1043
All Acorn Documentation is located here: viewtopic.php?f=60&t=3397
Answers to common questions: viewforum.php?f=63
and here viewforum.php?f=61
Gear we use but don't sell. https://www.centroidcnc.com/centroid_di ... _gear.html
brassmanwithaplan
Posts: 32
Joined: Tue Aug 27, 2019 10:54 am
Acorn CNC Controller: Yes
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CNC Control System Serial Number: 780483494848-0423191934
DC3IOB: No
CNC12: Yes
CNC11: No
CPU10 or CPU7: No
Location: England, UK

Re: Threading op (Lathe) - Stepper stuttering

Post by brassmanwithaplan »

cnckeith wrote: Tue Jul 21, 2020 2:03 pm brassmanwithaplan,
hello. while probably unrelated to you post, please take the time to update to version Acorn CNC12 v4.5 which is the current release. so we are all using the same software when helping you debug an issue.

here is how.. viewtopic.php?f=60&t=4457
Thanks Keith,
It keeps slipping my to-do list. Completely forgot about the update
martyscncgarage
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Re: Threading op (Lathe) - Stepper stuttering

Post by martyscncgarage »

brassmanwithaplan wrote: Tue Jul 21, 2020 1:28 pm Not quite sure what you need for the intercon program? I'm assuming what I have attached for that one is not what you need?
You didn't post the intercon file generated when you used CNC12 to create a threading cycle.

Marty
Reminder, for support please follow this post: viewtopic.php?f=20&t=383
We can't "SEE" what you see...
Mesa, AZ
brassmanwithaplan
Posts: 32
Joined: Tue Aug 27, 2019 10:54 am
Acorn CNC Controller: Yes
Allin1DC CNC Controller: No
Oak CNC controller: No
CNC Control System Serial Number: 780483494848-0423191934
DC3IOB: No
CNC12: Yes
CNC11: No
CPU10 or CPU7: No
Location: England, UK

Re: Threading op (Lathe) - Stepper stuttering

Post by brassmanwithaplan »

martyscncgarage wrote: Wed Jul 22, 2020 11:39 am
brassmanwithaplan wrote: Tue Jul 21, 2020 1:28 pm Not quite sure what you need for the intercon program? I'm assuming what I have attached for that one is not what you need?
You didn't post the intercon file generated when you used CNC12 to create a threading cycle.

Marty
The file "conversational thread test v1.cnc" is the one generated from using CNC12 CAM to create the threading cycle. If there's an additional file from this somewhere other than the .cnc , I'm not aware of how to find it.
martyscncgarage
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Location: Mesa, AZ

Re: Threading op (Lathe) - Stepper stuttering

Post by martyscncgarage »

brassmanwithaplan wrote: Wed Jul 22, 2020 11:54 am
martyscncgarage wrote: Wed Jul 22, 2020 11:39 am
brassmanwithaplan wrote: Tue Jul 21, 2020 1:28 pm Not quite sure what you need for the intercon program? I'm assuming what I have attached for that one is not what you need?
You didn't post the intercon file generated when you used CNC12 to create a threading cycle.

Marty
The file "conversational thread test v1.cnc" is the one generated from using CNC12 CAM to create the threading cycle. If there's an additional file from this somewhere other than the .cnc , I'm not aware of how to find it.
Intercon creates an ICN file that should be located in the c:\icn_lath directory
Reminder, for support please follow this post: viewtopic.php?f=20&t=383
We can't "SEE" what you see...
Mesa, AZ
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