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Re: Ghost in the machine

Posted: Thu May 06, 2021 9:29 pm
by martyscncgarage
Please post a FRESH Report

Re: Ghost in the machine

Posted: Fri May 07, 2021 9:45 am
by martyscncgarage
tuffduck wrote: Wed Apr 28, 2021 7:31 pm Thanks, I think this is the culprit. The set screws are tight but I notice a little jarring motion a couple of times. I will take it apart tomorrow and loctite the couplers to the shaft.
Where are the bolts for that pillow block bearing? Check all the mechanicals as Keith mentioned.
Marc has a good routine for testing backlash. From his website: http://www.cncsnw.com/LashHowTo.htm
Run it as a test...

If you have a stepper driven machine, you may be pushing the Y axis too hard and loosing steps.
Try and temporarily reduce your rapids and feed rate and see if the problem improves.

DO post a FRESH report

Re: Ghost in the machine

Posted: Fri May 07, 2021 11:41 am
by tuffduck
Here is a fresh report. I tried reducing the rapids and nothing changed. I have included images. The pillow block bearings were welded on by the fabricator.

I went through the update schematics for V4.64 and noticed this diagram for Gecko 201X drives. Is the DB25 board required? My machine was working fine without it.

Re: Ghost in the machine

Posted: Fri May 07, 2021 1:39 pm
by cnckeith
i don't see anything wrong with your configuration that would cause this...
go back and look at the machine itself, my guess is slip or drag.

Re: Ghost in the machine

Posted: Fri May 07, 2021 6:04 pm
by tuffduck
Okay, thanks, checked everything, adjusted a couple things. Added another set screw to the he motor hub and loctited the hub and key in place. Will run it again to see the results.

Re: Ghost in the machine

Posted: Sat May 08, 2021 9:07 pm
by tuffduck
Ran more parts today. First 7 no problem. The next set of 4 was entirely different. Pictures and report attached.

Re: Ghost in the machine

Posted: Sat May 08, 2021 10:21 pm
by cnckeith
something is loose

Re: Ghost in the machine

Posted: Sat May 08, 2021 10:30 pm
by tuffduck
Running out of ideas of what and how to fix it. I am thing of adding extra collars to the pillow block bearings. There is nothing left to tighten.
https://bearingfinder.ntnamericas.com/i ... lars/el208

Re: Ghost in the machine

Posted: Mon May 10, 2021 8:39 pm
by tuffduck
I sent photos of what happening as well as photos of the bearings to a local bearing supplier to find out that they were eccentric collars vs concentric collars, so they would lock in one direction and loosen in the opposite direction. Replaced them today any ran parts and all is checking out so far. Thanks everyone for your efforts.