New DMM Servo install
Posted: Fri Apr 03, 2020 5:51 pm
I am trying to setup an acorn board on a Bridgeport 1000 VMC. I purchased servos and drivers for the machine that were speced out by DMM. Im only dealing with the x axis right now and it is giving me fits. The bench test seemed to go ok but I don't think I could see the problem on the bench. I am using servo 115-DST-A6HK1 with the driver DYN4-T01.
Below are some important doc.
http://www.dmm-tech.com/Files/2210P1805-EN.pdf
http://www.dmm-tech.com/Files/DYN4MS-ZM7-A10A.pdf
http://www.dmm-tech.com/Files/motor_spe ... 15-120.pdf
I am using the acorn rev4 DMM DYN4 DMM Cable#CA-CUACRN-M4-05 drawing for hooking the servos up.
I am using 240 volt single phase hooked with per their instructions in the manual. I have a 45amp line reactor and a 16amp emi filter along with a 1amp EMI filter going into the logic connection L1 and L2 of the DYN4 driver.
So the problem appears to be when I select incremental movement in acorn. The servos jump and make jerky movements. The servo do not move sometime with ACORN tells them to. The DRO will move but the servo wont. Sometimes it moves like it should other times it just does as it wants. Right now as soon as acorn commands a move the servo will just automatically move slowly by itself until I stop it. It doenst matter if I say move .001" or .010" the servo just keeps moving. If I remove the 1amp EMI filter going into L1 and L2 the movement stops but the incremental movement is still off and not consistent. The problem does not appear if I am in fast or slow jog mode. The x axis will move like it should and stop like it should. It seems consistent. It just seems like the issue is when I am in incremental mode. I have checked everything numerous times and swapped cables, drivers, motors, and redid wiring and changed setting multiple times. I've tried 400000khz and 200000khz settings. I've changed my motor steps per rev to 8000 and put my gear number at 2000 like someone suggested on another topic. I've tried the 8000 motor steps in acorn and 8000 gear number in the driver settings. I've ran autotune multiple times with various settings. Yesterday I even took the CNC machine table off of the saddle to check of any binding or anything that would cause an issue. It was a 4 hour job to get the thing apart because of how much it weights. I've been emailing DMM for about a week now trying to fix the issue and they haven't been able to make any headway either. All I do is change settings for the servo and it doesn't make the problem go away. If I hook the servo driver up directly to the computer and leave acorn out of the circuit I can control the servo and the movement is smooth and precise. As soon as acorn is back in the system then the problem arises.
Here are a few videos of what's happening
Any suggestions would be greatly appreciated.
Thanks
Aaron
Below are some important doc.
http://www.dmm-tech.com/Files/2210P1805-EN.pdf
http://www.dmm-tech.com/Files/DYN4MS-ZM7-A10A.pdf
http://www.dmm-tech.com/Files/motor_spe ... 15-120.pdf
I am using the acorn rev4 DMM DYN4 DMM Cable#CA-CUACRN-M4-05 drawing for hooking the servos up.
I am using 240 volt single phase hooked with per their instructions in the manual. I have a 45amp line reactor and a 16amp emi filter along with a 1amp EMI filter going into the logic connection L1 and L2 of the DYN4 driver.
So the problem appears to be when I select incremental movement in acorn. The servos jump and make jerky movements. The servo do not move sometime with ACORN tells them to. The DRO will move but the servo wont. Sometimes it moves like it should other times it just does as it wants. Right now as soon as acorn commands a move the servo will just automatically move slowly by itself until I stop it. It doenst matter if I say move .001" or .010" the servo just keeps moving. If I remove the 1amp EMI filter going into L1 and L2 the movement stops but the incremental movement is still off and not consistent. The problem does not appear if I am in fast or slow jog mode. The x axis will move like it should and stop like it should. It seems consistent. It just seems like the issue is when I am in incremental mode. I have checked everything numerous times and swapped cables, drivers, motors, and redid wiring and changed setting multiple times. I've tried 400000khz and 200000khz settings. I've changed my motor steps per rev to 8000 and put my gear number at 2000 like someone suggested on another topic. I've tried the 8000 motor steps in acorn and 8000 gear number in the driver settings. I've ran autotune multiple times with various settings. Yesterday I even took the CNC machine table off of the saddle to check of any binding or anything that would cause an issue. It was a 4 hour job to get the thing apart because of how much it weights. I've been emailing DMM for about a week now trying to fix the issue and they haven't been able to make any headway either. All I do is change settings for the servo and it doesn't make the problem go away. If I hook the servo driver up directly to the computer and leave acorn out of the circuit I can control the servo and the movement is smooth and precise. As soon as acorn is back in the system then the problem arises.
Here are a few videos of what's happening
Any suggestions would be greatly appreciated.
Thanks
Aaron